Essential Tips for Designing Custom Embroidered Patches

Embroidery patches offer incredible versatility, making them a popular choice for branding and decorative purposes. Whether applied to apparel like hoodies and jeans or used as collectible accessories, their creative potential is vast. If it's your first time designing patches, focusing on key elements can streamline the process. Beyond size, shape, and design, here are four important factors to consider for crafting the ideal embroidered patch:

Select the appropriate backing – Various backing options are available to support your patch.

Popular choices include plastic backing, which keeps the patch’s shape rigid. For a different approach, magnetic backings incorporate a magnet on the reverse, making them easy to attach and remove. Adhesive backings are simple but less durable, especially after multiple washes. For long-lasting patches, sewing or heat-seal backing methods are recommended.

Set the embroidery coverage – The proportion of embroidered area impacts the cost.

The more embroidery present on the patch, the higher the price. A typical embroidered patch features approximately 75% embroidery, with the remaining background being the solid color of the design.

Select the border style – Choosing a border, along with the shape of your patch, enhances its appearance and durability. For basic shapes like circles or ovals, a merrowed (overlock) border is common. This sewn edge wraps around the entire patch edge, providing an attractive finish and added strength. Note that for irregular or pointed shapes, a merrowed border may not be suitable.

Experiment with colors – Color selection is endless, with hundreds of thread shades available. Opt for flat, solid colors over complex gradients, as embroidery gradients can be challenging to reproduce accurately.

The beauty of custom patches is that they aren’t limited to clothing. Many enthusiasts collect and display them as decorative items. Feel free to explore different sizes and shapes to create unique, personalized embroidered patches that reflect your style.